So basically I thought of a sentence, used the vocal stylings of Miss Hannah Lau-Walker, and then put the thing together on an X-Sheet to figure out what the main sounds were and how the mouth shapes would be used.
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I started creating a character in Flash after a quick sketch, and acted out the sentence myself to get an idea for the key positions. I used the instances method for the mouth shapes rather than swapping symbols, as I heard it was a bit more efficient was of doing things, and I was very short on time. The whole thing was done over a weekend ... and that's pretty much my process.